FEATURE / 產品特色
- Adoption full wrap – around design to enhance machine beauty and safety.
- Using double confirmation of safety device on Hydraulic and Electric to provide the safety protection to operator.
- Cold start prevention design to protect the machine screw and barrel.
- Complete closed design of oil tank ensure no lost of hydraulic oil and impurity falling, with filter and magnet inside to prevent any metal chip into hydraulic system.
- Equipping both temperature sensor and thermometer to monitor and alarm the hydraulic oil not overheating.
- Individual independent electric circuit design providing convenience checking and maintenance.
- Multi – confirmation of digital and signal to ensure the machine command conducting logically.
FEATURE OF INJECTION UNIT
- Usage of high Torque Hydraulic Motor – INTERMOT brand imported from ITALY; directly driving the screw to reduce the starting pressure with equipping the adjustable digital back pressure system assure stability of material recharging and increasing the better forming of articles.
- Screw and Barrel are using SACM – 645 material imported from Japan with after thermal refining and nitriding, surface has 65 HRC degree which provide better wear and tear resistance.
- Usage double hydraulic cylinders not only carry out high pressure and high speed for injection active to gloss and delicate the articles but also reduce the power consumption and saving the cost.
Beside, double hydraulic cylinders design improving to avoid material leakage or material counter current enable to shorten the injection stroke.
- Equipping seamless steel tube inside of hydraulic cylinder for securing while injection is under the high pressure and speed.
- Multi-stage settings of Injection, Holding and back pressure via control by position or time; individual data input for pressure and flow are more smart and flexible in operation.
- Usage of high rigidity Linear Guidway on injection unit for increasing the machine life and performance.
PS : please check here of the advantage of using linear guidway.
- P.I.D. temperature control.
- Adoption of German imported linear transducer – NOVO brand which precisely control the injection and material recharging stroke; along with INJECTION SUPERVISE programming software for ensuring the stability of articles.
FEATURE OF CLAMING UNIT
- Platens are made with FCD – 50 ductile cast iron, high tensile and high compressive strength; never get distortion under the normal operation.
- Tie Bar are using SCM – 440 material imported from Japan with thermal refining and Chrome Plated to increase the tensile strength and rigidity also to enhance the better wear resistance for equal clamping force distribution then extending the mold life.
- Equipping of high wearing resistance Ring in front and back side of gear and between of platen enable frequently mold changing.
- Five –Points up – down double toggle structure equal the clamping force to carry out powerful and stable performance; its with high alloy bush to extend toggle’s life.
- Toggle structure is used SACM – 21 material imported from Japan with HRC 62 degree to increase the tensile strength and rigidity for better wear and tear resistance.
- The bottom of moving plate is usage of adjustable slider with oil less DU board assures no scratching on Tie Bar while parallel moving.
- Adoption of logical hydraulic circuit with pressure and flow proportional valve for elevating the performance and stability.
- Usage of differential hydraulic circuit design to accelerate fast mold closing speed for reducing the cycle time and saving the cost.
- Low – pressure mold close device with adjustable function are used to protect the mold.
- 5 points vibration hydraulic ejecting device with multi – stages setting and control.
- Adoption of German imported linear transducer – NOVO brand which precisely control the opening / closing stroke and ejection stroke.
- Fully Automatic Mold Height adjustment.
- Fully Automatic lubricating system with piston manifold assure the oil distribute to each of joint.
FEATURE OF CONTROLLER UNIT
- Using only 2 boards micro- processor control system by our own original creation; it reduces the rate of malfunction because of deducting the signal connection.
- Intelligent human interface, simple and easy to operate.
- TFT back light full color monitor with touchable screen.
- 120 sets of injection molding parameter can be stored.
- Multiple languages is installed for convenience selection and using.
- Multi – stages of pressure and flow setting on Injection, Material recharging, Mold opening / closing and Ejection for precisely forming the articles.
- Animation display with auto – diagnostic alarm system not only enables to check and adjust but also reduce the time of trouble shooting.
- Equipping the USB slot for more convenience software program upgrade and data printing.
- Equipping the device enable to connect with Internet or Link to supervise station convenience for management.
SPECIAL FEATURE FOR DAUL PLATE AND RAM TYPE MACHINE
- The bottom of moving plate equipping of high rigidity linear guidway which original imported from Japan NSK.
PS : please check here of the advantage of using linear guidway.
- Automatic Mold Height adjustment complete within one execution; saving time and energy.
- More than double of Mold opening stroke and extendible as per request.
- Usage of floating design on hydraulic clamping unit assures no issue of Tie Bar broken or damaged.
- Individual independent hydraulic clamping unit design is enable to adjust the leveling and parallelism of gap in between machine platen and mold which caused by inflating mold surface.
- No lubricating oil is required which keeps the clean and beauty of machine.
SPECIAL FEATURE OF 2 COLORS / 2 COMPONENTS MACHINE
- Usage of hidden design of cooling pipe device equipping by heat – resistant Teflon is more convenience to use on either cooling water or warmer oil supply from mold temperature controller.
- The device prevents the pipe from rotating with mold as the water manifold directly assembled into the mold through the rotation table.
- The table design with double – function rotating structure which can select to rotate the table or to rotate the core block only.
- Adoption with individually independent logically hydraulic circuit system; 2 sets of single unit of injection – recharging system and 2 sets of single unit of ejection system makes the forming much more precise and accurate.
- Structure design adopting the non-displacing rotator system; it transmits the rolling shaft by UP- DOWN, active and driven by parallel racks which ensure the table rotation fast and smoothly.
- Additionally, both LEFT – RIGHT orientation system and hydraulic deceleration system assure orientation accurate and never result in displacement even due to the wear and tear of gear.